End the precision dilemma of silicone parts!
20 years of specialization, to define "micron silica gel mold" and new standards for high-efficiency mass production for you.
core value
Get free DFM reports and customized solutions immediately.
✓ Micron precision
Relying on the whole process quality management, the tolerance of key dimensions is stably controlled within 0.05 mm.
✓ One stop delivery
From mold, silicone/plastic molding to secondary processing and assembly, one interface is fully responsible.
✓ technical barrier
Specializing in complex inverted, multi-cavity layout, liquid silica gel (LSR) and other difficult molds, it has been verified that the mold life exceeds 500,000 times.
✓ Risk sharing
Provide in-depth DFM report for free, avoid risks from the design source, and ensure your project to be “successful once”.
Deep engineering
Constructing an insurmountable micron moat [Silicone Mould]
Specializing in silica gel compression and LSR mold that challenges the limit.
We are well aware that mediocre molds cannot achieve excellent products. Therefore, we focus on tackling difficulties:
Complex structure expert
In view of the design challenges such as deep bone position, fine back buckle, multi-slide linkage and ultra-thin silicone parts (wall thickness < 0.2mm), we have mature die structure scheme and processing experience.
LSR precision injection technology
Expertise, an independent LSR cold runner and dispensing system, can effectively solve the problem of bubbles and flow marks in LSR molding, especially suitable for microfluidic chips, baby bottle straws and other products that require high cleanliness and transparency.
Application of materials science
We have established cooperation with top suppliers of raw materials such as Wacker and Mai Tu, which can test the properties of materials in advance for you, and provide guidance on the application of special formulas such as high temperature resistance (> 250°C), chemical corrosion resistance and high tear resistance.
All-material matrix
Your product application scenario determines our material selection and process path.
Biocompatibility field
We are proficient in medical-grade LSR (liquid silicone rubber) and solid silicone rubber, and fully meet the stringent biocompatibility standards such as USP Class VI, ISO 10993. Applicable to:
Implantable devices: pacemaker seal, nerve stimulator coating, drug delivery element.
Non-implantable instruments: respiratory mask, medical catheter, puncture cover, surgical instrument handle coating.
Value guarantee: produce in a 10,000-class dust-free workshop to ensure the purity of products, and provide complete biocompatibility test report support to accelerate the registration and listing of your products.
Food contact field
We provide a full range of food-grade silica gel and rubber with complete certification (FDA 21 CFR, LFGB, EU 10/2011) to meet the global mainstream market access requirements. Widely used in:
Kitchenware and tableware: baby bottle straw, baking mold, spatula coating, ice cube.
Sealing parts: water dispenser sealing ring, coffee machine pipeline, food packaging mechanical seal.
Value guarantee: the material is odorless, resistant to high and low temperatures, and anti-aging, ensuring that it is still safe and stable in the environment of long-term contact with oil, acid and alkaline food.
Special industrial field
We have successful experience in handling special industrial materials to help your products run stably in extreme environments:
Conductive/heat conductive silica gel: used for EMI electromagnetic shielding, heat conductive gasket and protection of precision electronic products.
Flame-retardant rubber: meets UL94 V-0 standard, and is suitable for scenes with high safety requirements such as electrical enclosure and charging equipment sealing.
Self-adhesive silica gel: It can be firmly bonded with various plastics and metals during vulcanization, simplifying the assembly process.
Value guarantee: solve your core pain points in high temperature resistance (> 250°C), chemical solvent resistance, oil resistance and ozone resistance.
Electronic product field
In view of the ultimate pursuit of aesthetics, touch and function of consumer electronics products, we provide exclusive material solutions:
Silicone gel with high tear strength: used for ultra-thin and easy-to-disassemble sealing rings of electronic products (such as waterproof sealing of drones and sports cameras), greatly improving durability and yield.
Excellent tactile glue: provide skin-like delicate and smooth tactile sensation, and improve the appearance texture and user experience of smart wearable devices, headphones, beauty instruments and other products.
Balance of flame retardant and heat conduction: provide solutions integrating flame retardant, sealing and heat conduction functions for charging piles, power adapters and other equipment.
Value guarantee: the material color is accurately allocated, and the Pantone color number is supported to meet your strict requirements for product color.
Sports outdoor level field
Specially designed for outdoor sports products, with excellent physical properties and long-term weather resistance;
High tear resistance and wear rubber: used for diving breathing tube, sports watch strap, trekking pole handle, which can withstand high-strength tension and friction.
Weather resistance and ultraviolet resistance: it will not harden or crack when exposed to outdoor ultraviolet, ozone and humid environment for a long time, and it will remain elastic.
Wide temperature range adaptability: flexibility and sealing performance are still maintained in the extreme temperature range from-60 C to 200 C.
Value guarantee: prolong the service life of products in harsh outdoor environment and enhance the reliable image of the brand.
High transparency field
For applications requiring high light transmittance, we provide optical-grade solutions:
High-transparency LSR: the transmittance is ≥90%, and the color is pure as water. It is used for packaging optical lenses, light pipes and LEDs.
Low refractive index/high refractive index silica gel: meet the requirements of specific optical design.
Anti-fogging coating and integrated molding: it can be built-in anti-fogging function for transparent silica gel parts or integrated molding with optical lenses.
Value guarantee: strictly control impurities and bubbles in the injection molding process to ensure the imaging quality and aesthetics of optical components.
Traceable quality system
Accuracy is not a slogan, but the result of system and equipment guarantee.
Quality cornerstone
We not only operate under the ISO 9001 system, but also deepen the standards of IATF 16949 (automobiles) and ISO 13485 (medical devices) to understand the special compliance requirements of your industry.
Efficiency guarantee and integrated service
Open the shortest path from “idea” to “shelf”
Agile prototype
Before putting into mold manufacturing, we provide multi-dimensional prototype solutions, so that you can “see the future”
CNC machining prototype
Using engineering plastics such as PEEK and ABS, samples with high structural strength and testable function can be manufactured quickly to verify the assembly relationship.
3D printing prototype
A model with high surface finish can be obtained in a few hours, which is perfect for appearance evaluation and market display.
Vacuum compound mold
Small batches (10-50 pieces) of samples with physical properties close to the final product are copied for clinical testing and small-scale market launch, which greatly reduces your decision-making risk and trial-and-error cost.
The True Symphony of "Plastic-Silicone Integration"
Modern products are often the perfect combination of various materials. Our value lies in realizing the integration effect of “1+1 > 2”
wearable smart devices
Equipment body (PC/ABS plastic)+waterproof sealing ring (silicone)+skin-friendly strap (TPU/ silicone). We ensure that the dimensional fit and structural design of all components are unified at the source.
Automobile powertrain
Engine intake pipe (nylon plastic)+joint seal (fluororubber). We understand the difference of material deformation in high temperature and high pressure environment and compensate it in design.
Flexible manufacturing
Seamlessly match every stage of your business growth.
Agile prototype
At the beginning of the project, speed and cost are crucial. We provide a variety of rapid prototyping services such as 3D printing, CNC machining and vacuum re-molding, which can help you get functional samples within 3-7 days. This will allow you to visually verify the rationality of the design, conduct market preheating or pre-clinical testing before opening the mold, and greatly reduce the decision-making risk and upfront investment.
Market climbing
We have a flexible manufacturing unit dedicated to small batch production, equipped with 80T-350T medium-sized injection molding machine and servo manipulator. The unit can switch molds quickly, and can realize economical production from the minimum of 100 pieces. This enables you to complete clinical verification, small-scale market launch or initial sales at the lowest cost, and quickly adjust products and strategies according to feedback, laying a solid foundation for mass production.
Mass production
When your product demand enters the explosive growth stage, our powerful large-scale production capacity is your most reliable backing. We have a 1400T large-scale injection molding machine cluster and fully automatic production line, and combine MES (Manufacturing Execution System) to monitor and optimize the equipment status, production schedule and process parameters in real time, so as to ensure the stable and efficient output of millions of orders and the ultimate consistency of product quality.
Intelligent management
Our manufacturing depends not only on equipment, but also on data-driven. Through MES system and SPC (Statistical Process Control), we realize the transparent management and data traceability of the whole production process. This can not only quickly locate and solve potential problems, but also optimize the process through continuous data analysis, realize dynamic capacity adjustment and scheduling, and ensure that your supply chain is flexible, resilient and efficient.
Global logistics
We have deep cooperation with top logistics providers such as DHL and FEDEX, and are familiar with all kinds of customs clearance procedures and certification requirements to ensure that your goods arrive at any destination in the world safely and on time.
Assembly packaging
Provide a full range of services from simple assembly to complex circuit board implantation, and can carry out blister packaging and color box packaging according to brand requirements.
surface treatment
Provide VDI 3400 standard texture, mirror polishing, engraving, sandblasting and other options, and can realize high-level processes such as two-color spraying and IML in-mold labeling.
Authority certification and qualification
Globally recognized manufacturing standards
We are your trusted professional partners.
Common choice of global customers
We serve not only products, but also customers’ trust and expectation.
Martin Reef
Manager, Global Automotive Business Unit, Valnai
automobile making
The key components of our fuel system need to achieve both sealing and damping functions. Through their two-component injection molding technology of silica gel, silica gel with two characteristics was successfully integrated, which not only had reliable performance, but also realized large-scale stable production of 2.2 million pieces per week.
Dr. Schmidt
Director of research and development of Swiss medical company
Medical instruments
When they jointly developed a silicone seal for minimally invasive surgery, they not only achieved a harsh tolerance of ±0.03mm, but also provided a complete set of biocompatibility proof materials, which saved us at least two months in passing the FDA audit. They are technical experts, but also intimate consultants on laws and regulations.
Sarah Jenkins
Purchasing Director of European High-end Kitchen Appliances Brand
home appliances
The silicone parts of our high-end kitchen utensils require high temperature resistance of 230℃ and no odor. The supplier’s food-grade liquid silica gel (LSR) injection process and strict quality control ensure the long-term stability and absolute safety of the products in the oven.
Maxim Mozhar
Supply chain director of North American audio brand
consumer electronics
One of our true wireless headphones needs a seamless and firm interference fit between the silicone earplug and the plastic body. Their integration scheme solved the problems of shedding and gap we encountered before, and the yield increased from 85% to 99.8%. Excellent engineering ability!
Mr. Hans Weber
Product Manager of Smart Wearable Device Company
smart wearables
Our new health monitoring bracelet needs a medical adhesive that can be firmly attached to the skin and easily removed. The silicone pressure-sensitive adhesive solution provided by them is reliable and non-invasive to remove, which has won an excellent user experience for our products.
Mr. Alessandro Rossi
CEO of Russian hydraulic equipment company
Industrial equipment
On the premise of ensuring low warpage and high surface quality, they successfully delivered precision molds for high-temperature environment, and the recommended oil-resistant rubber formula increased the life of our seals by three times, which completely exceeded our expectations.
Five-step direct success
Transparent and predictable [Silicone Mould] project process
Step one
Demand docking and quick quotation
Response within 2-4 hours. Preliminary process feasibility analysis, project cycle estimation, and a transparent quotation without hidden costs.
Step two
Design collaboration and DFM optimization
Our team of engineers will hold at least 1-2 rounds of technical meetings with you to discuss the design details in depth. We deliver a detailed DFM report with pictures and texts, including improvement suggestions and risk tips, and both parties sign the contract after confirming all the details.
Step three
Mold manufacturing and first article verification
Mold manufacturing starts, and you will check the mold processing progress in real time through the online system. During the T1 mold trial, we provide the mold trial video, the size test report (CMM data) and the first batch of samples for your verification.
Step four
Large-scale mass production and whole-process quality control
After the sample is approved, mass production starts. We carry out ex-factory inspection according to AQL sampling standard, and can provide the first inspection report of FAI upon request. You will receive regular production progress updates.
Step five
Monitor the delivered products throughout the process.
Complete all agreed secondary processing and assembly. Pack and label, arrange international logistics, provide B/L and logistics tracking information until you sign for confirmation.
Act now.
Inject precision manufacturing genes into your products.
✅ Free in-depth engineering consultation
Let an engineer with 20 years’ experience become your external brain.
✅ Transparent project management and control
You are always aware of the progress of each stage of the project.
✅ Competitive comprehensive cost
Really low cost due to high efficiency and high yield.
✅ Exclusive project manager
From beginning to end, an intimate and professional window is at your service.
We are right here.
Always ready to create wonderful things with you.
🏭：Contact us
